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EcaFlo ® Technology
 

Electro-chemical activation (ECA) is a proven technology which was developed in the early 1970s. Since then, the technology has evolved, through many iterations of various devices, into an industry which manufactures devices that produce electrolyzed solutions with applications in use around the world.

EcaFloŽ Technology - How It Works

The ECA process that IET employs is a patented technology that uses an electrolytic cell to temporarily alter the properties of water. The cell is exclusively manufactured for IET in the United States and is designed to meet specific IET performance requirements. The IET electrolytic cell is a specially designed and patented device consisting of a titanium anode tube, coated with precious metals, and separated from a titanium cathode tube by a semi-porous ceramic diaphragm. This unqiue cell is the key component of the EcaFloŽ equipment produced by IET.

When the anode and cathode tubes are electrically charged, a saline solution may be passed through the cell, producing anolyte from the anode chamber and catholyte from the cathode chamber. Anolyte and Catholyte are two distinctly different streams of activated water.

Anolyte, produced in the anode chamber of the cell, is a strong oxidizing solution with a pH range of 3.5 - 8.5 and an Oxidation-Reduction Potential (ORP) of +600 to +1200mV. The most common application of anolyte is as a biocide agent.

Catholyte, produced in the cathode chamber of the cell, is an antioxidant, mildly alkaline solution with a pH range of 10.5 - 12.0 and ORP of -600 to -900mV. The most common application of catholyte is as a mild cleaning detergent and degreasing agent.

Surface Disinfection and Sanitization

The application of ECA solutions on working surfaces, processing equipment, walls, floors, etc., assures that bacteria and other microorganisms are mitigated on those surfaces. This is also true of boots, aprons, gloves and other apparel typically worn in food processing or preparation areas. Catholyte solutions, when applied to hard surfaces, remove the organic load which is the protecting barrier and food source for growth of micro-organisms, and when followed by a surface treatment with anolyte, bacteria are killed in shorter contact times and in lower concentrations of FAC than is possible with hypochlorite (bleach) solutions.

Anolyte solutions are also excellent sanitizing agents for cleaning hands, utinsils and more. The ability to control pH of the EcaFloŽ Anolyte solutions allows for selecting and producing the type of solution needed, making the EcaFloŽ process even more unique.

Application of anolyte solution is allowed by the USFDA for meat processing and ECA solutions have been used effectively as fungicides and bactericides in fruit orchards, grape vineyards and for vegetable processing dips and sprays.

Multiple Applications

Electro-chemically activated solutions, for the management of microorganisms, have almost unlimited applications, and they are produced in an environmentally responsible manner.

Other technologies used to mitigate pathogens are typically more expensive than EcaFloŽ systems and some have strenuous safety compliance requirements. Due to the ability of microbes to adapt to harsh environments, chemicals often become ineffective long term biocides and allow microbes to survive treatment. Microorganisms and pathogens cannot become resistant to anolyte due to the disruption of DNA structure during cell destruction. Chemicals and their residues exist for long periods of time and often require buffering before being released into the environment.

Solutions produced with EcaFloŽ devices use salt brine to produce metastable products, with a short duration in the environment, yet possess many beneficial properties. The cost of EcaFloŽ equipment can be recaptured through savings achieved by avoiding the cost of compliance issues, such as the inventory, storage and handling requirements of regulated chemicals, and the extra labor costs associated with “cradle-to-grave” accountability of hazardous materials. Because anolyte is metastable and has a short duration when released in the environment, risk profiles are reduced where it is used. The reliability of EcaFloŽ equipment allows for the production of predictable and consistent solutions, time and time again, at a cost of pennies per gallon.

 


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